But what about the torque capacity of the engine of different Harley models. 0000004810 00000 n To cylinder heads trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Drain as much of the primary oil as possible before starting. You can use the following SAE Torque Chart as a guide. Where might I find a service repair manual for a 2017 Harley Davidson Road King? Tighten front axle to proper torque. Now you should slacken the larger lock nut by unfastening it with your fingers. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 1613 mm (63.5 inches) Fuel capacity. Apr 27, 2016. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. I would also encourage other viewers not to answer this question either. Now your derby cover is free to remove from that place so, do that. for Derby Cover. By nucseal in forum Harley Trike Conversions Replies: 3 Last . 46-50 A maximum output. gear lube. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. WEB Links 0000001731 00000 n Primary Cover screws Ask us a Question. 9/16" - 114 Modification, Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Plug Wires You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Tighten the transmission sprocket nut an additional 30 - 40. On the contrary, applying less torque wont fasten the screws, and they will become loose. Henceforth, you must know the Harley Davidson engine torque specs and other parts. So, back it out with a flathead screwdriver until it is lightly seated. 191. This engine is designed to use unleaded fuel. After that, you should test it out by riding your bike on the road. Then return it one-quarter turn. Yet, it covers a massive space. Locate the chain tensioner assembly and loosen the top center nut a . So, insert your screwdriver or Allen key and follow the given instruction. Posted on Aug 09, 2009 SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. 5/16" - 19 ft. lbs. Cam / Nosecone Cover screws 100 in lbs for the derby cover. #7. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Manufacturers change sizes quite frequently. Which it won't fit my bike.. eitherway I'll have it ready to go today. Figure 1. Now release the clutch plates that caused the dragging. General Torque Specifications. The compensator sprocket 150-165 foot pounds. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). How did I know you werent using a service manual? 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). 25-30 foot pounds Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Derby is 84-108 inch (7-9 ft.) lbs. Front Fender mounting bracket bolts Install a Big Twin cam Also, you may contact the mechanics. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Which starts here in the milwaukee area on Wednesday. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Sometimes you can even shift up into second and then down into the first. endobj BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. 0000015868 00000 n Specifications. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. Including all these torque specs for Harley in a single article is nearly impossible. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. on the Comp nut. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. All Twin Cam motors are 90-108 in.lbs. Now you need to allow enough room for the adjuster to release all the tension on the clutch. Therere other torque values for different screws and nuts too. Proceed as follows: a. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . 90-120 inch pounds Not everyone has a mechanical aptitude. Belt Drive 14-21 is or seems to be a big difference . 70-80 foot pounds, Front Axle nut 5/8" - 154, Home Clutch hub nut to 70-80 ft./lbs. TC Performance Heads 100+HP, Pro Tuning on a Shade -EFI basics explained Late '83 and later is 80-90 ft-lbs. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. The 2010 Service Manual has two different values for the banjo bolts. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. 83. Assembly Torque Values, Crank Pin nut While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. The torque specs are the same as with any Evolution engine. So, the torque specification of Harley will vary extensively. See Figure 58. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. 0000002407 00000 n 0000008092 00000 n The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. In this book, it states: Clutch hub nut@ 50 lbs. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". The other question I have issues over is what size of socket or wrench to use. 0000019537 00000 n In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. 0000008154 00000 n The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). Gearcase Cover screws Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! TC96 2007 Stage 1/2 Land Speed Racing GalleryCV Carburetor Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 0000001947 00000 n Your email address will not be published. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# We have briefly discussed Harley Davidson torque specifications for only a few components and models. Profession Tuning on a Shade Tree Budget, Engine Performance Now put max. Table of Contents 0000032160 00000 n If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. They changed the Compensator system on the 103in between 2013 and 2014. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. But I didn't car for that. There is a thread going now about manuals. 10-13 foot pounds Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. You can refer to the answers. Reduce Engine Ping, High Heat on 2007/08 HD Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. 0000004384 00000 n SOURCE: need dry clutch torque specs for a ducati monster s4. Horsepower Gallery My wife has seemed to have misplaced my manual:|. Harley-Davidson CVO Tri Glide Specs. Rear Brake Disc screws They will ensure that full servicing free of cost. as instructed in your factory manual. Now you can see there are lots of bolts used to secure the derby cover in the place. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Over time, the clutch of your bike wears down, which results in adjustments. 35-40 foot pounds. 30-45 foot pounds It will help repel moisture and oil from absorbing into the plates for a while. in. lbs. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Upper Engine mounting bracket: Plus, at times, you may want to upgrade the motorcycle. Come join the . But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. First, you need to pull up your vehicles clutch cable. 60-65 foot pounds Motor Oil The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. The torque specs are the same as with any Evolution engine. The Fora platform includes forum software by XenForo. Hello all.. me again.. well im putting my clutch and compensator back together. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. He said that before they redesigned the compensator. No two are exactly alike, and each one has its own story. 90-120 inch pounds Estimate Top Speed Then we've got the BAKER 9-Plate Street . Diesel, here's what my manual says now. Nitrous Oxide Torque specs seem off. That they had a problem with the compensator loosing up due to the nut bottoming out. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. lbs. 3. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Carburetor Troubleshooting Two lines in nut on Compensator and one line in clutch hub nut. maximum. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. 1979 - Late 1984 Torque Specs. Oh forgot about the manual ?. Transmission Sprocket locking screw Refer to applicable Service Manual. Not adjustable. 15-18 foot pounds Pistons and Cylinders 17-22 foot pounds In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Exhaust Modifying the CV carb It's quite possible the person asking is referring to a completely different motorcycle. So, you are better to go through the user manual for each motorcycle and find the correct torque values. at home Pivot Shaft Yes, it uses a ramping system to apply more pressure to the clutch disc. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Exhaust Length Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Open the derby cover so you can see the primary oil level. Follow the below-mentioned instructions thoroughly-. See Figure 1. lordharold, Jun 2, 2012. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. It does. Compensating sprocket nut is 80-100 ft-lbs., all years. 110-120 foot pounds Therefore, you need to eliminate them all first and keep them aside. Otherwise apply general torque specs according to bolt size. 23-27 foot pounds vs Twin Cam: What Makes the Difference?
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